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Sunday, December 30, 2012

Canopy top mockup with Brian and I inside.

Posted by Sean Sullivan at 8:36 PM No comments:
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Labels: Misc

Fabricated right angle attach points for seat belts. Will attach them to hard points tomorrow.

Posted by Sean Sullivan at 8:26 PM No comments:
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Labels: Ch 8

Seatbelt hard points installed. Aircraft birch plywood and 7 layer BID. Super strong!

Posted by Sean Sullivan at 3:06 PM No comments:
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Labels: Ch 8

Shoulder harness hardware installed.

Posted by Sean Sullivan at 3:05 PM No comments:
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Labels: Ch 8

Glassed and wrapped.

Posted by Sean Sullivan at 3:04 PM No comments:
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Labels: Ch 8

Ready to glass passenger headrest.

Posted by Sean Sullivan at 3:03 PM No comments:
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Labels: Ch 8

Saturday, December 15, 2012

Makeshift vacumn bag in pilot headrest. Not sure how this will turn out.

Posted by Sean Sullivan at 10:40 PM No comments:
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Labels: Ch 8

Shoulder support glassed.

Posted by Sean Sullivan at 10:39 PM No comments:
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Labels: Ch 8

17 layer hard points glassed in place.

Posted by Sean Sullivan at 10:38 PM No comments:
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Labels: Ch 8

Sunday, December 9, 2012

Headrest mockup before glassing exterior.

Posted by Sean Sullivan at 6:54 PM No comments:
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Labels: Ch 8

Saturday, December 8, 2012

Shoulder support floxed in place.

Posted by Sean Sullivan at 7:32 PM No comments:
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Labels: Ch 8

Hinges trimmed and countersunk.

Posted by Sean Sullivan at 7:31 PM No comments:
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Labels: Ch 8

Nut plate floxed is place. This will be inside the shoulder support.

Posted by Sean Sullivan at 7:30 PM No comments:
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Labels: Ch 8

Ready to trim and drill hinges.

Posted by Sean Sullivan at 7:29 PM No comments:
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Labels: Ch 8

Thursday, December 6, 2012

Canopy hinges floxed and clamped in place.

Posted by Sean Sullivan at 7:16 PM No comments:
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Labels: Ch 8

Canopy hinges prepped and ready to flox.

Posted by Sean Sullivan at 7:15 PM No comments:
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Labels: Ch 8

Inside glassed and nut plates floxed in place.

Posted by Sean Sullivan at 7:14 PM No comments:
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Labels: Ch 8

Shoulder brace ready to glass inside.

Posted by Sean Sullivan at 6:17 AM No comments:
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Labels: Ch 8

Shoulder harness attach points

Posted by Sean Sullivan at 6:17 AM No comments:
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Labels: Ch 8

Saturday, December 1, 2012

Close up.

Posted by Sean Sullivan at 9:22 PM No comments:
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Labels: Ch 8

Hard points floxed in place.

Posted by Sean Sullivan at 9:21 PM No comments:
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Labels: Ch 8

Centering hard point inserts.

Posted by Sean Sullivan at 9:20 PM No comments:
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Labels: Ch 8

Headrests sanded and ready for glass.

Posted by Sean Sullivan at 9:19 PM No comments:
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Labels: Ch 8

Headrest pieces floxed together.

Posted by Sean Sullivan at 9:17 PM No comments:
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Labels: Ch 8

Headrest foam cut.

Posted by Sean Sullivan at 9:16 PM No comments:
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Labels: Ch 8

Saturday, November 17, 2012

Right side finished. That finishes up chapter 7! Onward to chapter 8!

Posted by Sean Sullivan at 3:28 PM No comments:
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Labels: Ch 7

Saturday, November 10, 2012

Left side finished!

Posted by Sean Sullivan at 4:02 PM No comments:
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Labels: Ch 7

1 of 3 layers of UNI glass.

Posted by Sean Sullivan at 11:39 AM No comments:
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Labels: Ch 7

Left side ready for glass.

Posted by Sean Sullivan at 11:39 AM No comments:
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Labels: Ch 7

Sunday, November 4, 2012

Nice fit :)

Posted by Sean Sullivan at 8:01 PM No comments:
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Labels: Ch 7

Cheater.........Rick just dropped of my 1 piece Aerocad top!

Posted by Sean Sullivan at 2:57 PM No comments:
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Labels: Misc

I rebuilt my rotation shafts today.

Posted by Sean Sullivan at 2:56 PM No comments:
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Labels: Ch 7

Thursday, November 1, 2012

Close up of transition

Posted by Sean Sullivan at 8:48 PM No comments:
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Labels: Ch 7

Finished contouring side

Posted by Sean Sullivan at 8:47 PM No comments:
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Labels: Ch 7

Transition point

Posted by Sean Sullivan at 8:46 PM No comments:
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Labels: Ch 7

Contouring sides

Posted by Sean Sullivan at 8:45 PM No comments:
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Labels: Ch 7

Monday, October 29, 2012

Front longerons cut for canard.

Posted by Sean Sullivan at 7:04 AM No comments:
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Labels: Ch 7

Friday, October 26, 2012

Rear bottom reinforcements

Posted by Sean Sullivan at 10:01 PM No comments:
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Labels: Ch 7

Sunday, October 21, 2012

Bottom glassed.

Posted by Sean Sullivan at 6:32 PM No comments:
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Labels: Ch 7

Saturday, October 20, 2012

NACA vent glassed. Ready to glass bottom tomorrow!

Posted by Sean Sullivan at 9:41 PM No comments:
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Labels: Ch 7

Antenna overview before micro

Posted by Sean Sullivan at 9:40 PM No comments:
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Labels: Ch 7

Antenna in place ready for micro.

Posted by Sean Sullivan at 9:39 PM No comments:
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Labels: Ch 7

Soldered to copper tape

Posted by Sean Sullivan at 9:36 PM No comments:
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Labels: Ch 7

Making the marker beacon antenna

Posted by Sean Sullivan at 9:35 PM No comments:
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Labels: Ch 7

Thursday, October 18, 2012

Brake tack glued in place.

Posted by Sean Sullivan at 3:55 PM No comments:
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Labels: Ch 7

Taped inside to ensure easy release later.

Posted by Sean Sullivan at 3:54 PM No comments:
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Labels: Ch 7

Air brake perimeter routed

Posted by Sean Sullivan at 3:53 PM No comments:
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Labels: Ch 7

Wednesday, October 17, 2012

Working on left side now.

Posted by Sean Sullivan at 8:31 PM No comments:
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Labels: Ch 7

Contour progress.

Posted by Sean Sullivan at 8:30 PM No comments:
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Labels: Ch 7

Bottom contour progress

Posted by Sean Sullivan at 8:29 PM No comments:
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Labels: Ch 7
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About Me

Sean Sullivan
Fort Worth, Texas, United States
This blog is going to follow the construction of my Panther Sport Aircraft. I am going to document the construction process with real time uploads from my workshop. I will be posting photos as I progress, and will probably elaborate on them when I have time. Thanks for following my progress!
View my complete profile

Blog Archive

  • ►  2022 (1)
    • ►  April (1)
  • ►  2014 (7)
    • ►  May (3)
    • ►  April (4)
  • ►  2013 (102)
    • ►  August (1)
    • ►  July (11)
    • ►  June (16)
    • ►  May (35)
    • ►  April (23)
    • ►  February (5)
    • ►  January (11)
  • ▼  2012 (155)
    • ▼  December (25)
      • Canopy top mockup with Brian and I inside.
      • Fabricated right angle attach points for seat belt...
      • Seatbelt hard points installed. Aircraft birch ply...
      • Shoulder harness hardware installed.
      • Glassed and wrapped.
      • Ready to glass passenger headrest.
      • Makeshift vacumn bag in pilot headrest. Not sure h...
      • Shoulder support glassed.
      • 17 layer hard points glassed in place.
      • Headrest mockup before glassing exterior.
      • Shoulder support floxed in place.
      • Hinges trimmed and countersunk.
      • Nut plate floxed is place. This will be inside the...
      • Ready to trim and drill hinges.
      • Canopy hinges floxed and clamped in place.
      • Canopy hinges prepped and ready to flox.
      • Inside glassed and nut plates floxed in place.
      • Shoulder brace ready to glass inside.
      • Shoulder harness attach points
      • Close up.
      • Hard points floxed in place.
      • Centering hard point inserts.
      • Headrests sanded and ready for glass.
      • Headrest pieces floxed together.
      • Headrest foam cut.
    • ►  November (11)
      • Right side finished. That finishes up chapter 7! O...
      • Left side finished!
      • 1 of 3 layers of UNI glass.
      • Left side ready for glass.
      • Nice fit :)
      • Cheater.........Rick just dropped of my 1 piece Ae...
      • I rebuilt my rotation shafts today.
      • Close up of transition
      • Finished contouring side
      • Transition point
      • Contouring sides
    • ►  October (24)
      • Front longerons cut for canard.
      • Rear bottom reinforcements
      • Bottom glassed.
      • NACA vent glassed. Ready to glass bottom tomorrow!
      • Antenna overview before micro
      • Antenna in place ready for micro.
      • Soldered to copper tape
      • Making the marker beacon antenna
      • Brake tack glued in place.
      • Taped inside to ensure easy release later.
      • Air brake perimeter routed
      • Working on left side now.
      • Contour progress.
      • Bottom contour progress
    • ►  September (7)
    • ►  August (17)
    • ►  July (21)
    • ►  June (35)
    • ►  May (15)

Links

  • Canard Aviation Forum
  • Cozy Links
  • Official Cozy Aircraft Site

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